Metal Cutting Theory and Practice Third Edition

Author: David A. Stephenson
Publisher: CRC Press
ISBN: 1466587547
Format: PDF, ePub, Docs
Download Now
A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.

Metal Cutting Theory and Practice

Author: David A. Stephenson
Publisher: CRC Press
ISBN: 9780824758882
Format: PDF
Download Now
Metal cutting applications span the entire range from mass production to mass customization to high-precision, fully customized designs. The careful balance between precision and efficiency is maintained only through intimate knowledge of the physical processes, material characteristics, and technological capabilities of the equipment and workpieces involved. The best-selling first edition of Metal Cutting Theory and Practice provided such knowledge, integrating timely research with current industry practice. This brilliant reference enters its second edition with fully updated coverage, new sections, and the inclusion of examples and problems. Supplying complete, up-to-date information on machine tools, tooling, and workholding technologies, this second edition stresses a physical understanding of machining processes including forces, temperatures, and surface finish. This provides a practical basis for troubleshooting and evaluating vendor claims. In addition to updates in all chapters, the book features three new chapters on cutting fluids, agile and high-throughput machining, and design for machining. The authors also added examples and problems for additional hands-on insight. Rounding out the treatment, an entire chapter is devoted to machining economics and optimization. Endowing you with practical knowledge and a fundamental understanding of underlying physical concepts, Metal Cutting Theory and Practice, Second Edition is a necessity for designing, evaluating, purchasing, and using machine tools.

Metal Cutting Theory and Practice

Author: David A. Stephenson
Publisher: CRC Press
ISBN: 9780824795795
Format: PDF, ePub, Docs
Download Now
Provides insight into advanced tool materials, physical theory and research understanding of metal cutting processes. The text highlights technology developed internationally, and reviews available technology of metal cutting processes, such as turning, boring, milling and drilling. It also elucidates optimum choices for tool material and cutting conditions, and more.

Metal Cutting

Author: E M Trent
Publisher: Elsevier
ISBN: 1483292010
Format: PDF, Docs
Download Now
Expanded and revised to include changes and additions to metal cutting theory. Covers developments in tool materials and industrial practice over the last seven years. Describes the stresses and temperatures acting on cutting tools and explains their influence on performance. Discusses tool wear which determines cutting efficiency. Details machinability and control of tool material structure and composition.

Advanced Machining Processes of Metallic Materials

Author: Wit Grzesik
Publisher: Elsevier
ISBN: 0444637206
Format: PDF
Download Now
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity

Fundamentals of Metal Cutting and Machine Tools

Author: B. L. Juneja
Publisher: New Age International
ISBN: 9788122414677
Format: PDF, ePub
Download Now
The Book Is Intended To Serve As A Textbook For The Final And Pre-Final Year B.Tech. Students Of Mechanical, Production, Aeronautical And Textile Engineering Disciplines. It Can Be Used Either For A One Or A Two Semester Course. The Book Covers The Main Areas Of Interest In Metal Machining Technology Namely Machining Processes, Machine Tools, Metal Cutting Theory And Cutting Tools. Modern Developments Such As Numerical Control, Computer-Aided Manufacture And Non-Conventional Processes Have Also Been Treated. Separate Chapters Have Been Devoted To The Important Topics Of Machine Tool Vibration, Surface Integrity And Machining Economics. Data On Recommended Cutting Speeds, Feeds And Tool Geometry For Various Operations Has Been Incorporated For Reference By The Practising Engineer.Salient Features Of Second Edition * Two New Chapters Have Been Added On Nc And Cnc Machines And Part Programming. * All Chapters Have Been Thoroughly Revised And Updated With New Information. * More Solved Examples Have Been Added. * New Material On Tool Technology. * Improved Quality Of Figures And More Photographs.

Metal Cutting Principles

Author: Milton Clayton Shaw
Publisher: Oxford University Press on Demand
ISBN: 9780195142068
Format: PDF, Kindle
Download Now
Thoroughly revised and updated in this second edition, Metal Cutting Principles identifies the major problem areas of metal cutting during the production of mechanical components. It presents the latest findings on the relationships between metal cutting and fundamental physics, chemistry, the behaviour of materials, and the engineering sciences of heat transfer, solid mechanics, and surface science (tribology). An analysis of the basic two-dimensional cutting process is followed by a consideration of three-dimensional examples, with special attention given to cutting temperatures, tool wear, tool life, and the integrity of the finished surface. Machining economics and process optimization are also discussed. In addition, the text includes a chapter on applications that take advantage of the unusual physical and chemical conditions that occur during cutting. Metal Cutting Principles, 2e, is ideal for graduate courses in metal cutting or as a professional reference.* Includes five new chapters: 20. Modeling of Chip Formation, 21. Wavy Chip Formation, 22. Saw-Tooth Chip Formation, 23. Precision Engineering, and 24.Unusual Applications of the Metal Cutting Process* Discusses mathematical modeling and provides simplified models that cover thermal, material, and surface considerations during various aspects of the cutting processContents:PrefaceSymbols1. Introduction2. Typical Cutting Operations3. Mechanics of Steady State4. Elastic Behavior5. Plastic Behavior6. Fracture7. Dynamometry8. Shear Strain in Cutting9. Shear Stress in Cutting10. Friction11. Wear and Tool Life12. Cutting Temperatures13. Cutting Fluids14. Tool Materials15. Work Material Considerations16. Complex Tools17. Surface Integrity18. Chip Control19. Optimization20. Modeling of Chip Formation21. Wavy Chip Formation22. Saw-Tooth Chip Formation23. Precision Engineering24. Unusual Applications of the Metal Cutting Process

Advances in Machine Tool Design and Research 1969

Author: S. A. Tobias
Publisher: Elsevier
ISBN: 148314593X
Format: PDF
Download Now
Advances in Machine Tool Design and Research 1969 focuses on the processes, methodologies, and techniques in the design of machine tools. The book contains the proceedings of the 10th International M.T.D.R. Conference held at the University of Manchester in September 1969. The selection first discusses examples and problems in the implementation of modern design features on large machine tools and development of numerically controlled conventional turning machines. The book reviews the theory and practice of fluid dampers in machine tools, including eccentricity of cylindrical film dampers, border effect, and vapor and gas pressure. The text also discusses tool life vibrations of grinding wheels as a function of vibration amplitude; thermal deformations of gear-cutting machines; thermal behavior of machine tools; and the effects of thermal deformation on the cylindrical accuracy in grinding process. The book also takes a look at the trends in manufacturing systems concepts and technical criteria to be used when purchasing machine tools. The selection is a dependable reference for readers interested in machine tool design.